Recent Feasibility Studies
Feasibility study for a major UK snack manufacturer with an ageing treatment plant
The client seeks to improve wastewater treatment plant performance, reduce Mogden costs, and explore energy recovery from waste.
Alpheus reviewed the existing process and identified key challenges and costs and assessed three solutions:
- Treat waste before discharge through the current system (subject to the water company approving a change in discharge consent).
- Install a two-digester anaerobic digestion system.
- Combine waste streams in a single anaerobic reactor while retaining parts of the current plant.
A financial analysis was carried out, comparing capital and operational costs over 30 years.
Option 3 was identified as the most cost-effective, saving £25M over 30 years versus the option to treat waste before discharge. The solution supports sustainability and Net Zero goals while reusing major waste streams.
Feasibility Study for Pharmaceutical Wastewater Treatment Plant Upgrade
The client sought to review their plant's treatment plant functionality to support future growth, meet EA consent, and assess discharge route options (local watercourse vs. sewer).
Alpheus conducted site visits and reviewed plant performance and operational data. Three options were proposed:
- Upgrade to MBBR plant and retain discharge to the watercourse.
- Install a new MBR plant and retain discharge to the watercourse.
- Modify the existing plant for improved capacity and switch to sewer discharge.
A Rough Order Magnitude financial analysis was carried out for each option.
Alpheus provided recommendations and identified the need for further investigation into land and permissions for the sewer discharge option. This enabled informed decision-making to assist plans to meet growth and compliance goals.
Recommendations for F&B Factory effluent treatment plant expansion
One of our existing Operations and Maintenance clients runs a treatment and water reuse plant that exceeds its 700 m³/day design capacity due to production expansions and required capacity expansion solutions.
Alpheus conducted feasibility and optioneering work to identify short, medium, and long-term solutions, and proposed three options:
- Bronze: Immediate fixes targeting bottlenecks like the ultrafiltration membrane skid, with minimal capital investment.
- Silver: Medium-term upgrades, including additional process equipment and infrastructure changes.
- Gold: Long-term solution to double capacity and future-proof the plant.
A Rough Order Magnitude financial analysis was carried out for each option, after which Alpheus delivered a comprehensive assessment that enabled the client to make informed decisions for sustainable plant expansion.